Although an air compressor is a costly investment in any manufacturing facility, it is a significant production constituent. When usage is excessive, especially in high production facilities, you might forget the importance of maintaining it or make necessary changes/replacements.
A typical air compressor is similar to other productive machinery; it must be adequately maintained to fix minor wear-and-tear problems. When you do not invest in reliable air compressor servicing, the problems escalate to major expensive machine problems.
Air compressor servicing maintenance does a pack of good to businesses, starting from customer satisfaction to improved profit margin. When a production process is distorted by a bad or faulty compressor, production halts, resulting in irrelevant delays.
What is Air Compressor Servicing?
Air compressor servicing maintenance constitutes the reliable and recommended upkeep practices various compressors require, regardless of make and model, to function optimally.
Typically, regardless of whether you run particular air compressors or not, it is advisable to examine the machine components and execute necessary repairs. Infrequent or zero repair attempts leads to untimely failure, and most of the time, expensive replacements.
Industrial air compressor maintenance is a critical system management process in all manufacturing industries. With countless tools, functionalities and machines depending on compressed air, it is imperative for your business to keep the machines functional. Meanwhile, compressor failure is critical; it hurts productive hours that translate into more money.
Do air compressors need maintenance?
Yes, air compressors need maintenance all the time possible, especially from reliable compressor servicing maintenance providers.
You must change the compressor oil routinely, clean its filters and have it inspected at least every three months, depending on the usage level. Tightening connections and replacing filters yearly contributes to sustained machine and compressor lifespan.
Why You Should Not Ignore Air Compressor Servicing Maintenance
Do you think air compressor servicing maintenance is not a prerequisite in keeping your machines functional? You’re wrong, especially if you ignore the minor issues, which develop into major expensive problems.
Below are the reasons you should not ignore air compressor servicing maintenance.
Extend Machine Lifespan
Wouldn’t you admire reaching or exceeding the life expectancy of your machinery? If yes, servicing is the key. Like a motor vehicle, regular compressor servicing improves its lifespan.
Replacing your machine is expensive, and you may not be budgeting new machines yearly or a few months after. It hits the company’s finances and prevents you from investing in other critical business aspects.
New models are released to ensure more efficient operations, but a well-maintained predecessor would somehow match the capabilities of newer models. The idea is to maximise your current compressor before considering newer machines.
Establish a Reliable Working Condition
Proactive compressor servicing maintenance improves safety at the workplace. A failed replacement, typically performed by amateurs, may break down abruptly and sometimes threaten workforce safety.
The welfare of the employees is an integral aspect, particularly for businesses whose employees work with compressed air and ensuring their health is maintained is vital or all businesses.
Mitigate Irrelevant Expenses
Servicing maintenance undeniably saves cost; thus, keeping the company from recording unnecessary replacement expenses.
You do not want to budget machinery replacement annually; of course, you’re aware of the financial implication and productive setbacks. Affordable air compressor equipment servicing saves multiple times the amount of money you’d spend on sudden replacements and, sometimes, budgeting new machines.
Ensure Timely Oil Change
Some air compressors do not require oil, but if your compressor needs it, the best practice is to maintain adequate lubricant levels, especially before an operation.
Low or no oil in the compressor forces the machine to run below its conventional capacity. It typically strains the metal components, causing friction and resulting in machine failure.
Oil might lose its viscosity faster when the temperature increases during hot summer. This loss keeps the compressor from functioning optimally since most of the internal parts can’t be lubricated properly. Moisture can mix with oil during winter, thickening sludge, which ensues engine damage.
How Often Should You Service Air Compressors?
Air compressor servicing maintenance depends on the usage and machine type. Typically, air compressor servicing maintenance is done at manufacturer-recommended intervals, and it’s considered in hours.
In this regard, a 3,000-hour-long service could be done between 6 and 10-month intervals, but it depends on the usage throughout the period.
If operating air compressor in low contaminant environment, minimum servicing interval requirement could be 24 months. Servicing maintenance might also be necessary within 3 months, but it all depends on the working hours.
Your Choice of Air Compressor Maintenance Provider
Your business compressor needs regular servicing to ensure a functional operating system. Of course, typical reliable maintenance providers guarantee optimum efficiency.
When selecting a provider, make sure your satisfaction is their priority. Your provider should aim at proactiveness in safeguarding your interest.
Moreover, the provider should have service contracts options that satisfy the requirements of your site’s air compressor. Choose a servicing provider with a proud customer base, starting from local workshops to organisations nationwide.
Ultimately, communication is critical; make sure to have the avenue for 24-hour professional customer service capable of fixing problems to eliminate productive delays.